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Salt panels in The Tower

Salt panels made using "only sun and wind" used to clad interior of Frank Gehry's Arles tower

Natural materials produced from local salt, sunflowers and algae have been used on the interior of Frank Gehry's tower for Luma Foundation in Arles to lower its carbon footprint.

Lift lobbies have been clad in thousands of salt panels produced in the ancient salt flats in the nearby Camargue nature reserve as part of a project that saw Gehry's studio cede responsibility for interior finishes to a local team.

The exterior of Frank Gehry's tower for Luma Arles is clad in stainless steel. Photo is by Iwan Baan

Algae from the Camargue, which is the delta of the river Rhône, have been used to produce interior finishes for the building's toilets while sunflower stems have been turned into acoustic panels for the bar.

The materials have been developed by Atelier Luma, a "circular design lab" based at the vast Luma Arles campus in the south of France.

Salt panels clad lift lobbies in The Tower

"Many materials were developed and applied in the building," said Jan Boelen, artistic director of Atelier Luma.

"The building was conceived in 2006 and the work started in 2014," said Boelen, who established the design lab when the Gehry building was already under construction.

"Atelier Luma was founded in 2016. So we were running behind."

Using local materials enhances the connection with the region

Luma Foundation founder Maja Hoffmann agreed to let the lab replace off-the-shelf interior finishing materials specified by Gehry's team with a palette of locally produced products.

This was done to enhance its connection with the region and improve the environmental credentials of the building, which is built of concrete and steel and clad in stainless steel panels.

"Maja took the decision to stop the process of the interior and see what we could do," Boelen said.

The salt is sourced locally

For the salt panels, designers Henna Burney and Karlijn Sibbel at Atelier Luma developed a way of growing salt crystals on metal mesh placed underwater in the extensive salins, the Camargue salt flats that have been used to evaporate the mineral since antiquity.

"We came up with a solution for a material that really grows itself by crystallisation over two weeks," said Boelen. "No energy is added. It's only sun and wind that is creating these panels."

Salt crystals were grown onto metal frames underwater

The ground-floor bar in the 56-metre-high building is clad in a thin acoustic material made from sunflower waste. Grown locally, the sunflower's seeds are pressed to make biofuel that powers the building.

The rest of the plant is usually thrown away but Atelier Luma has used the waste to produce a cork-like material that has good insulating properties.

"If you have concrete spaces, one of the problems is acoustics," said Boelen. "You can use polystyrene foam or another foamy material made from fossil fuels. But you can also use the leftovers of sunflowers".

The material, which is similar to a sunflower biomaterial developed by designer Thomas Vailly, is made from a mixture of foamy pith from inside the sunflower stem, fibre from the outside of the stem and proteins from the flowers.

Sunflower waste is used for sound-proofing in the bar

Atelier Luma, which is based in a repurposed industrial building at the Luma Arles campus, has developed a local supply chain to produce the insulation and is also developing bioplastic made from sunflower waste.

The toilets at The Tower are finished in multicoloured tiles made from algae harvested in the salt flats.

Algae grow "enormously fast, and they consume CO2 in order to grow," said Boelen. "So they are absorbing CO2. They are capturing and containing CO2."

Algae tiles clad the toilets in The Tower

Waterborne algae come in a variety of colours including pink, which gives the Camargue marshes and the flamingoes that feed off the plant their distinctive rosy hue.

The Tower features 30,000 injection-moulded algae tiles in 20 colours that were developed as part of Atelier Luma's Algae Platform, which was initiated in 2016 by Dutch designers Eric Klarenbeek and Maartje Dros.

Previous projects realised by the platform include a 3D-printed algae bioplastic developed by Klarenbeek and Dros. The designers told Dezeen that bioplastics made from algae could one day replace fossil plastics while sequestering vast amounts of atmospheric carbon dioxide.

"The algae grow by absorbing the carbon and producing a starch that can be used as a raw material for bioplastics or binding agents," they said. "The waste product is oxygen."

The injection-moulded tiles come in 20 colours

Boelen's team of 20 designers and researchers has received certification allowing its biomaterials to be used in construction projects and is now looking for partners to help commercialise them.

"These materials are now ready for the market," he said. They can be produced and distributed for other purposes. "

"We are looking for partnerships and investors who want to team up with us to distribute these materials to produce them. We are also looking for other regions in the world where this model of building materials locally can be employed."

The Tower opened last month

Gehry's building opened along with the rest of the 27-acre Luma Arles complex last month. In an interview with Dezeen, the Los Angeles-based architect claimed environmental issues were "taken into account as best I can."

Sustainable elements include natural ventilation of the building's circular glazed podium and renewable power from an on-site biodiesel plant and solar panels.

However, details of the building's carbon footprint have not been disclosed. The team did not submit the building for environmental certification under the voluntary French HQE programme.

"We fit into [the environmental agenda]," the Canadian-American told Dezeen. "But I can't explain it."

"I respond to every fucking detail of the time we're in with the people we live with, in this place," said the 92-year-old when asked about the building's environmental performance.

Photography is by Adrian Deweerdt.


Carbon revolution

This article is part of Dezeen's carbon revolution series, which explores how this miracle material could be removed from the atmosphere and put to use on earth. Read all the content at: www.dezeen.com/carbon.

The sky photograph used in the carbon revolution graphic is by Taylor van Riper via Unsplash.

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